How to make crispy sausage, one bite sausage, and meat jujube sausage? A complete set of production and processing machinery and equipment manufacturers provide professional formula and process technology.
The production process and required equipment for crispy sausage, one bite sausage, and meat jujube sausage are similar. Let's introduce them to users together. These items are usually vacuum packaged for sterilization and used as leisure products. The production process includes: grinding meat - pulping - enema - steaming and drying - rewiring - vacuum packaging - sterilization. The complete set of equipment used includes: frozen meat grinder, chopper, vacuum filling machine, enema machine, steaming and drying oven (some crispy sausages use smoking ovens), rewinder, vacuum packaging machine, and sterilization equipment.
1、 Frozen meat grinder
Factory users do not recommend using fresh meat to make sausages. To prevent the filling from undergoing qualitative changes due to high temperatures during processing, a frozen meat grinder is essential. The temperature of the frozen meat particles after cutting is low, especially during the high-speed cutting process in the later stage, which makes it less likely to heat up. Small and medium-sized households are recommended to use our 120 type frozen meat grinder (with a power of 7.5KW and an hourly output of 500-1000 kilograms) and 130 type frozen meat grinder (with a power of 11KW and an hourly output of 800-1500 kilograms). These two models have a small storage area and cannot directly cut the entire frozen meat dish (400 * 600mm). They require a frozen meat slicer (or high-efficiency frozen dish crusher) to cut and then use a small frozen meat grinder. In addition, large users with high production can directly use the 250 type frozen meat grinder to shred the entire frozen dish. The following video is: frozen meat slicer+chain plate elevator+130 type frozen meat fresh meat grinder, which only requires one manual operation:
2、 Chopper mixer
The frozen meat particles, after being ground and cut, are mixed with other ingredients in the ratio and emulsified by chopping. Here are the recommended chopper models for users: Small and medium-sized users strongly recommend the 125L variable frequency chopper, with a loading capacity of 100 kilograms, high configuration, and corresponding moderate price, which is worth buying; Large production users can choose the 330 model, which can achieve a daily output of 10 tons.
3、 Vacuum filling machine
The role of the vacuum filling machine should not be ignored. At this stage, the filling needs to be marinated and seasoned, and small ingredients such as salt, sugar, monosodium glutamate, and pigments need to be added to mix and stir evenly; There are two important functions of it besides stirring: 1. Why does it cause intestinal rupture? A vacuum filling machine has been added to extract the air from the filling, ensuring that there is no bursting during the later cooking and drying process. 2. In a vacuum state, after extracting the air from the filling, the density of the filling increases, improving the taste of the finished product; Therefore, let's not talk about whether it will explode or not. The products processed using a vacuum filling machine will definitely have a much better taste than those that are not used.
The models of vacuum filling machines include: 300, 500, 750, 1200, 1600, 2500L, etc; More medium-sized users use 750L; There are more users using 1600L among large users;
4、 Enema machine
(1) Small users can use a hydraulic enema machine+sausage tying machine to complete the enema and quantitative portioning process: The product effects are as follows:
(2) Users with high output or conditions can use a vacuum quantitative twisting enema machine to achieve two processes of enema and quantitative division: the product effect is as follows:
The vacuum quantitative twisting enema machine, users feel that the price is a bit high when they hear it. Actually, imagine if we choose a hydraulic enema machine+sausage tying machine, we can save tens of thousands of yuan. But it will waste one labor, and adding one labor cost is also about enough. But we should not ignore the advantages of vacuum enema machines: high output, stable performance, multiple functions (vacuum, quantitative, twisting, direct infusion, can be matched with punch card machines for leisure sausage products, impeccable), and also save labor. Don't consider buying it!
5、 Steaming and drying oven (or smoking oven)
Like crispy sausages, some users require steaming and drying, while others require smoking; We will communicate with users in detail about the process requirements before equipping them with equipment; The steaming and drying oven has two functions: steaming and drying; The main body of the smoking oven is the same as that of the steaming and drying oven, except for an external smoke generator; Both must achieve: uniform internal circulation, which can ensure even steaming, drying, and smoking; I once went to Qingdao to deliver a 2500L vacuum filling machine to a customer, but found that the customer was using a 500 type smoking oven made by another company. One car was not colored, and the other car was colored, which was caused by uneven internal circulation; A good smoking oven can evenly and quickly color. The models of steaming, drying, and smoking ovens used by factory users include 250, 500, 1000, etc; The best-selling model is undoubtedly the 500 model.
6、 Intestinal cutting process:
(1) Products made with sausage tying machines require the use of a wire cutting machine to cut sausages;
(2) Products made with a quantitative knotting enema machine can be made with a drum cutter;
7、 Vacuum packaging
The vacuum packaging process is very simple, just choose the vacuum packaging machine according to the output. Small and medium-sized users can use dual chamber vacuum packaging machines or rolling vacuum packaging machines.
